1060 Aluminum for Transformer Aluminum Strip

 Transformer aluminum strip is a commonly used conductive material in power transformers, which plays an important role in power transmission and distribution. In order to ensure that the transformer can operate normally and has good conductivity, standards are set for the thickness and width of the transformer aluminum strip.

Aluminum strips for transformers have a high aluminum content (usually 99.6%-99.7% or more). The electrical conductivity and thermal conductivity of aluminum are only lower than those of conventional metals such as copper. The main grades of transformer aluminum strips are A1060 (O), which are mainly used as conductive materials for high and low voltage windings of dry-type transformers.

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Transformer aluminum strip has good elongation and tensile strength, which can fully meet the conventional processing requirements (stamping, stretching) and has high formability. It is industrial pure aluminum with high plasticity, corrosion resistance, electrical conductivity and thermal conductivity, but low strength. It can be gas welded, hydrogen atom welded and contact welded, but not easy to braze.

The main components of 1060 aluminum strip are carbon, chromium, aluminum, iron, manganese, zinc and tin, mainly aluminum, of which the aluminum content is about 99.6% or more. 1060 aluminum has excellent mechanical properties and good corrosion resistance, and is widely used in air exhaust pipes, hot water pipes, cold water pipes, heat exchangers, automobile manufacturing, mechanical processing and other industrial fields.

The main processing equipment for dry-type transformer aluminum strips is the slitting unit, which can be divided into the required length and width according to the needs. Usually, the aluminum strips of dry-type transformers are cut according to the actual width required by the user, which can reduce waste, reduce processing procedures (no cutting), and save raw material costs.

Haomei Aluminum can provide fine packaging and simple packaging. Fine packaging is that the aluminum strip is firstly wrapped with oil paper, and simple packaging is a direct packaging with aluminum strip rolls.

At the same time, according to the placement direction of the aluminum strip, it can be divided into vertical packaging and horizontal packaging. Vertical packaging is the inner hole of the aluminum strip facing the sky, and horizontal packaging is the inner hole of the aluminum strip facing the wall.

Original source: https://www.aluminumstrip24.com/news/1060-aluminum-for-transformer-aluminum-strip.html

2000 Series Aluminum: AA2024

 The aerospace field mainly develops high-strength, high-toughness and corrosion-resistant aluminum alloys to meet the harsh use conditions of aerospace. The 2xxx series aluminum and 7xxx series aluminum alloys are more widely used. The main components of the 2000 series aluminum alloy are aluminum (Al), copper (Cu), and magnesium (Mg).

The corrosion resistance of the 2xxx series alloys is not as good as most other aluminum alloys and intergranular corrosion may occur under certain conditions. Therefore, these aluminum alloys are usually clad with high purity alloys or 6xxx series magnesium silicon alloys to provide electroplating protection to the core material, which greatly improves corrosion resistance.

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The composition of 2024 aluminum alloy roughly includes 4.3-4.5% copper, 0.5-0.6% manganese, 1.3-1.5% magnesium and less than 0.5% silicon, zinc, nickel, chromium, lead and bismuth. It can only be welded by friction welding and has moderate machinability.

2024 aluminum alloy is an alloy frequently used in the aerospace industry. It is a high-strength alloy suitable for projects requiring high strength-to-weight ratio and fatigue resistance. Therefore, it is mainly found in wing and fuselage structures that are often subjected to tension.

The newest and best performing alloy in the 2000 series is 2524 aluminum alloy, which has significant improvements in toughness and fatigue resistance compared to 2024 aluminum alloy and has been successfully used in the B777 passenger aircraft.

For fuselage applications, the fracture toughness of 2524-T3 alloy is improved by 15-20%, and the fatigue crack growth resistance is twice that of 2024-T3. This improvement can reduce weight and extend the service life by 30-40%. AA 2024 t351’s fatigue strength is about 45% of yield strength.

2014 is a high-strength forged aluminum alloy of the Al-Cu-Mg-Si series, which can be strengthened by heat treatment. The chemical composition of this alloy is similar to that of 2A14 aluminum alloy, with high strength and good hot working properties, and is easy to forge. 2014 is used to manufacture rims that require high strength, high hardness and high loads, such as rims, truck frames and suspension assemblies, rocket booster fuel tanks and structural parts, etc.

Original source: https://www.aircraft-aluminium-sheet.com/a/2000-series-aluminum-aa2024.html

6101 Aluminum Sheet and 5754 Aluminum Sheet

 Automotive aluminum sheets can be classified into 5xxx, 6xxx and 7xxx aluminum alloys on alloy composition. 5754, 5182, 5023 are used for inner covering parts and structural parts; 6016, 6014, 6022, 6111 are used for outer covering parts; 7075 is used for hot-formed structural parts.

There are many alloy grades of 6 series aluminum profiles, the most commonly used ones are 6463, 6262, 6201, 6082, 6063, 6061, 6010, 6009, 6005, etc. Aluminum-magnesium-silicon alloy is the most commonly used aluminum alloy in wires and cables, which are 6101 aluminum and 6201 alloys, and the states are T1 and T4. In 2020, the global consumption of this aluminum alloy exceeded 5000kt.

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6101 aluminum alloy wire has medium strength and high conductivity, and can be used for long-distance transmission lines. Compared with traditional steel core aluminum alloy stranded wire (ACSR), the all-aluminum alloy stranded wire (AAAC) twisted by a single Al-Mg-Si alloy wire can well avoid electrical corrosion, and can reduce the maintenance cost of transmission lines while improving transmission efficiency. At the same time, Al-Mg-Si series alloys are heat-treatable strengthening alloys, and their strength and conductivity can be adjusted by solid solution + aging heat treatment.

5754 aluminum sheet is mostly used by automobile manufacturers abroad, such as door panels, engine covers, or trunk covers. Usually 5754 aluminum sheet is processed into H111 state or H0 state through annealing, because it can only be bent in this state, and of course the price is higher than 5052 aluminum alloy sheet.

5754 aluminum alloy is a typical alloy in Al-Mg alloy series, with medium strength, good corrosion resistance and weldability, easy processing and forming, etc. 5754 aluminum alloy plates in different heat treatment states are widely used in welding structural parts, large roof panels, automobile manufacturing, rail transportation and shipbuilding industries, among which H32 state aluminum plate is one of the most widely used heat treatment states.

Haomei Aluminum has rich alloys of 5xxx and 6xxx aluminum alloys for automobile manufacturing. Welcome to leave message below to inquire what you need from us.

Original source: https://www.aluminium-auto-sheet.com/a/6101-aluminum-sheet-and-5754-aluminum-sheet.html

What Are Uses of 6082 t6 Aluminum Rod

 In the vast universe of materials science, 6082 aluminum rod is a shining star. With its excellent performance, wide applicability and unlimited innovation potential, it has become an indispensable and important element in many industries. Today, let us step into the world of 6082 aluminum and explore the wireless possible application areas it brings.

Let's take a look at the basic characteristics of 6082 aluminum rod. 6082 aluminum rod is a a high-quality aluminum alloy with high strength, good corrosion resistance and machinability. These characteristics make 6082 aluminum perform well in many fields.

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In the field of electronic product accessories, the application of 6082 aluminum bars is particularly extensive. With the rapid development of science and technology, electronic devices such as smartphones and tablets have become an indispensable part of people's lives. As the shell and radiator material of these devices, 6082 aluminum bars not only provide solid protection, but also ensure good heat dissipation performance of the equipment. Its light weight and beautiful features also make electronic devices more portable and fashionable.

However, the application of 6082 aluminum rods is far more than that. In the field of aerospace, 6082 aluminum rods are favored for their high strength and corrosion resistance. Aircraft fuel tanks, fuselages, skins, compressors and other parts need to withstand huge pressure and harsh environmental conditions, and 6082 aluminum rods are the ideal material for these parts. Its use not only reduces the overall weight of the aircraft, improves fuel efficiency, but also ensures the safety and stability of flight.

In the field of automobile manufacturing, 6082 aluminum bars also show their unique advantages. With the improvement of environmental awareness and the requirements of energy conservation and emission reduction, automobile lightweighting has become an important trend in the development of the industry. As a lightweight and high-strength material, 6082 aluminum bars are widely used in precision parts such as engine parts, suspension systems and braking systems. Its use not only reduces the fuel consumption and emissions of automobiles, but also improves the performance and safety of automobiles.

In addition, 6082 aluminum bars are also widely used in the fields of shipbuilding and marine engineering, machinery manufacturing, etc. In the shipboard and components of marine ships, the corrosion resistance of 6082 aluminum bars enables it to cope with the challenges of seawater environment. The ribbed aluminum plate is another popular aluminum profile used in the shipbuilding field.

With the continuous progress and innovation of science and technology, we believe that 6082 aluminum bars will open up more and more unlimited application areas. For example, in the field of new energy, 6082 aluminum bars can be used to manufacture solar panel brackets, wind turbine blades and other components to support the development of renewable energy.

Haomei Aluminum provides different forms of 6082 aluminium alloy products. Welcome to inquire what you need from us.

Original source: https://www.marine-aluminium-plate.com/a/what-are-uses-of-6082-t6-aluminum-rod.html

Alloy Aluminum Plate for Tank Truck

 The use of alloy aluminum plates in tank truck body manufacturing is a future development trend. Using aluminum alloy aluminum plates to manufacture tank truck bodies can reduce the total weight of each vehicle by 3-5 tons on the original basis, thereby reducing the inertia of the body. The biggest advantage of alloy aluminum plates in the tank truck industry is to improve the efficiency of transportation and achieve the actual effect of energy saving and consumption reduction.

In Europe and the United States, 80% of semi-trailers are aluminum alloys, and in Japan, the market share of aluminum alloy semi-trailers even exceeds 90%. 5083-o and 5083 h111 have a sufficient market practice basis as a material for the tank body of a powder tanker in Europe.

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5083 ultra-wide aluminum plate is the main alloy material for aluminum tank trucks. 5083 ultra-wide aluminum plate is widely used in tank trucks because tank trucks are generally longer, with a length of 4-12.5 meters. The wider the plate width, the more difficult it is to control the plate shape. The plate shape has a great influence on the surface quality of the plate and is the key to whether qualified products can be rolled. Ultra-thin thickness requires more precise control, which places extremely high demands on production. Haomei Aluminum can make it.

Among them, the can body uses 5083H111 aluminum plate, and the heads on both sides need to be bent, using 5083-O aluminum plate, which is softer in O temper. The bulkhead (wave-breaking plate) part uses 5083-O temper. Some manufacturers also use 5454H111 aluminum plate to produce the tanker body.

The tensile strength of 5454 aluminum sheet exceeds 215MPa, which is about 20% higher than that of 5052 aluminum sheet. Under harsh conditions, 5454 aluminum sheet exhibits excellent corrosion resistance. Due to its good ductility and high strength, 5454 aluminum sheet is widely used in fuel tanks, tank truck bodies, marine facility pipelines, automobile wheels and other fields, effectively reducing the weight of vehicles.

5454 aluminum is is an alloy commonly used in the manufacture of can bodies, and its use state is O or H111. The 5454 alloy has a high Mn content, so the homogenization process will inevitably affect the size of the Mn-containing phase, thereby affecting the mechanical properties of the sheet.

Therefore, in order to ensure the stability of the performance of 5454 sheets under industrial mass production conditions, Haomei Aluminum adjusted the precipitation process of the Mn-containing phase during the homogenization of the 5454 alloy ingot and adjusted the alloy homogenization system to achieve stable product batch performance.

Original source: https://www.aluminium-tanker-plate.com/a/alloy-aluminum-plate-for-tank-truck.html

5083 Aluminum Plate OEM for Trailer

 5083 aluminum plate OEM belongs to the 5 series aluminum alloy. It is a deformed aluminum alloy with Mg as the main alloying element, that is, Al-Mg, which is a non-heat-treatable aluminum alloy. The main characteristics are low density, high tensile strength and high elongation. Therefore, it is often used in rail transportation, automobiles, aerospace and ships.

At present, most manufacturers mainly use 5083 aluminum alloy plates as tank materials. Due to its high strength and light weight, it can reduce the total weight of the vehicle and improve fuel efficiency. It can be used to make fuel tanker and powder semi trailer.

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5083 aluminum plate can store liquid materials very well. 5083 aluminum plate itself has good corrosion resistance, which can well prevent the tank from rusting and corroding due to the storage of liquid materials, and can well extend the service life of the tank.

Powder semi-trailers can be used for the transportation of bulk powder and granular materials in industry, agriculture, and construction, such as bulk cement, fly ash, talcum powder, powder feed, and lime powder. There is no pollution or noise during loading and unloading.

The common width of 5083 ultra-wide aluminum plates purchased by tank truck companies is 2.2 meters, and the thickness is 5mm, 6mm, 7mm, and 8mm. A tank truck is usually made of 4-6 ultra-wide aluminum plates. Such ultra-wide aluminum plates do not require too much welding, which can reduce the possibility of leakage due to inadequate welding.

The wider the plate width, the more difficult it is to control the plate shape. The plate shape has a great influence on the surface quality of the plate and is the key to whether qualified products can be rolled. Ultra-thin thickness requires more precise control, which places extremely high demands on production.

Besides 5083 aluminum plate, other aluminum trailer sheeting has 5182, 5454 and 5754. 5182 plate can better demonstrate its corrosion resistance and welding performance, and under the condition of the same loading mass, the tank wall thickness can be thinner and the dead weight can be lighter. In addition, 5454 plate can be used in high temperature environment or transport high temperature liquid. Welcome to leave message below to inquire what you need.


Original Source:https://www.aluminumtankerplate.com/a/5083-aluminum-plate-oem-for-trailer.html

Black Colored Aluminum Sheet 4x8

 Colored aluminum sheets China is a product after the surface of aluminum plate is sprayed, roller coated and painted. It can present various color differences. Common colored aluminum plates are gray, black, white, blue, red, orange, green and other colors.

The color coated aluminum sheet chooses 1060, 3003, 3004 and other aluminum plates as the base material. The surface is made by 2 coatings and 3 bakings. The paint film thickness of the colored aluminum plate is stable and the service life is long. It is suitable for various indoor and outdoor buildings.

Commonly used topcoats include polyester (PE), HDP (high durability polyester), silicon-modified polyester (SMP) and PVDF (polyvinylidene fluoride). Primers and backcoats include epoxy (EP), polyester (PE), polyurethane (PU), etc.

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Fluorocarbon paint is a high-grade acid-resistant, alkali-resistant, and weather-resistant environmentally friendly paint. The coated plate made by the fluorocarbon roller coating production process has superb acid-resistant, alkali-resistant, and corrosion-resistant properties and super strong weather resistance.

Decorative color-coated aluminum sheets are widely used because of their good strength, corrosion resistance, long life, easy forming, easy cleaning, no discoloration, and no pollution. Color-coated aluminum sheets are currently a new building material, widely used in aluminum-plastic panels, aluminum veneers, aluminum honeycomb panels, aluminum ceilings, roof surfaces, cans, and electronic products.

Its common sizes are 4x8, 4x10, 4x12 and 5x10. The size of black aluminum sheet 4x8 is 1219 x2438 mm. The size 4x10 is 1219x3048 mm. The size 4x12 is 1219x3658 mm. The size 5x10 is 1524x3048 mm. The size 5x12 is 1524x3658 mm.

How to choose color coated aluminum sheets

1. Aluminum sheet type and grades, including yield strength, tensile strength and elongation of the substrate metal.

2. Coating, such as coating thickness, adhesion, coating type (GI, GL, ZAM, etc.).

3. Paint, including color difference, gloss, T-bend test, impact test, hardness, powder resistance, heat and humidity resistance, etc.

4. Whether the surface has visible surface defects, matte or glossy, embossed or plain, etc.

5. Design, including tolerances, surface roughness, etc.

Original source: https://www.hm-alu.com/a/black-colored-aluminum-sheet-4x8.html

1060 Aluminum for Transformer Aluminum Strip

  Transformer aluminum strip   is a commonly used conductive material in power transformers, which plays an important role in power transmis...